Datacom Thermal Solution

Effectively dissipating operational heat from data center electronic systems enables better performance and reliability. Our has a broad range of novel material for network equipment and high-performance servers.

The smart router is based on an open system and supports application installation, such as network acceleration, overturning the wall, advertising filtering, NFC, etc. Some smart routers are also equipped with large-capacity hard drives or support external SD cards, which can be used as storage devices. In short, the smart router has become a small computer. With the increase of product functions, the heat dissipation of the device will become a very severe test for engineers (increased heating components, increased power consumption, and compact structure). The requirements for thermal conductivity materials will also increase. The more diverse.

The role of thermal conductive materials in data communication equipment is to quickly transfer the heat generated inside the equipment to the outside to achieve the purpose of heat dissipation. A certain amount of heat will be generated inside the data communication equipment. If the heat cannot be dissipated in time, it will affect the performance and life of the equipment.

Thermally conductive material is a material with high thermal conductivity, such as heat dissipation glue or heat dissipation pad. These materials can effectively transfer heat to the device casing, and then release the heat to the outside through ways such as heat sinks or cooling holes on the casing.

In the design and manufacture of data communication equipment, the selection and application of thermally conductive materials are very important. The better the thermal conductivity of the thermally conductive material, the faster the heat inside the device can be transferred to the outside, thereby improving the heat dissipation effect of the device. In addition, the reliability, stability and safety of thermally conductive materials are also factors that need to be considered.

Therefore, thermally conductive materials play an important role in data communication equipment, which can help the equipment to dissipate heat better and ensure the performance and life of the equipment. At the same time, equipment designers should fully consider the heat dissipation problem when designing, and use casings and heat sinks with reasonable heat dissipation design to increase the heat dissipation area to ensure that the equipment can quickly dissipate heat.


Netcom product types


Datacom Solution

Netcom product types

Product Model  Details

PRODUCT MODEL DETAIL DIAGRAM


Schematic diagram of wireless router structure


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Schematic diagram of wireless router structure


AOK-Schematic diagram of wireless router structure

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AOK-Schematic diagram of wireless router structure

Schematic diagram of shell heat conduction


AOK-Schematic diagram of shell heat conduction

Internal structure diagram of portable WLAN equipment


AOK-Internal structure diagram of portable WLAN equipment

Modem internal structure diagram


AOK-Modem internal structure diagram

Schematic diagram of temperature rise


AOK-Schematic diagram of temperature rise

Router temperature rise :

Indoor: The test surface temperature does not exceed 60°C in full load operation at ambient temperature; the CPU temperature does not exceed 80°C; over-temperature and frequency reduction.

Outdoor: Test the surface temperature of 70°C-80°C under full load at ambient temperature; the maximum temperature of CPU is 110-120°C, over-temperature frequency reduction

Portable WLAN temperature rise: running at full load at room temperature, the surface temperature of the device does not exceed 55°C, the CPU temperature does not exceed 65°C, and the frequency is over-temperature reduced.

Portable WLAN


AOK-Portable WLAN

Product application scenarios

PRODUCT APPLICATION SCENARIOS

Main heating chip power and thermal interface material selection-thermal pad


AOK-Main heating chip power and thermal interface material selection


Heat source powerMaterials usedUsagespecial requirements
1-2W/3-5Wthermal pad
Thermal Conductivity:1.2-2.5w/m.k
Thickness:0.25-1.0mm
Breakdown Voltage:6kv
Fill the gap between the CPU, ADSL, wireless module and the aluminum radiator, transfer the chip heat to the radiator, and play the role of heat conduction and shock absorption.Because routers/portable WLANs involve high-frequency emission sources such as wireless transmitting antennas, the requirements for gaskets must not affect electromagnetic waves.

Main heating chip power and thermal interface material selection-thermal pad


AOK-Main heating chip power and thermal interface material selection


Heat source powerMaterials usedUsagespecial requirements
2-4Wthermal pad
Thermal Conductivity : 1.5-2.5w/m.k
Thickness:0.5-1.0mm
Breakdown Voltage:6kv
Thermal conduction, filling and shock absorption between the internal decoding chip, main chip and output control IC of the Modem module and the aluminum radiator.Because routers/portable WLANs involve high-frequency emission sources such as wireless transmitting antennas, the requirements for gaskets must not affect electromagnetic waves.

Other router structures


AOK-Other router structures

Other router structures


AOK-switch

Schematic diagram of switch structure


AOK-Schematic diagram of switch structure

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AOK-Schematic diagram of switch structure


Heat source powerMaterials usedUsage
1-2W/3-5Wthermal pad
Thermal Conductivity:1.0-1.5w/m.k
Thickness:0.25-1.0mm
Breakdown Voltage:6kv
Fill the gap between the CPU, ADSL, wireless module and the aluminum radiator, transfer the chip heat to the radiator, and play the role of heat conduction and shock absorption.


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